Thanks InDebtInDC - I will pass this along to DH. I know he has checked continuity and just about everything else you could imagine.
We checked on a Ford truck forum with the same question, and it has everyone there stumped. We also noticed that a couple of others with the same year and model truck had the same trouble, so we emailed Ford and asked if this was a known problem and whether they had a fix, and we stated we already took it to a Ford mechanic with no luck - Ford responded to take it to a Ford garage. ARGH!
Thanks for your input!!
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